Spiral Tower Primary Application
Impeccably designed for the precision cooling of bakery delights such as Hamburgs, mooncakes, toast, French bread, and caterpillars, our Spiral Cooling Tower is essential for handling larger bread varieties requiring extended cooling durations. We offer bespoke solutions, tailoring single or double spiral towers to perfectly suit both large and small scale production needs.
Operational Principle of the Spiral Tower
The Spiral Cooling Tower employs a sophisticated spiral ascending and descending conveyance system, effortlessly reducing the temperature of freshly baked, high-temperature goods to your desired levels. Ideal for bread, mooncakes, cakes, pastries, and diverse stuffing, it excels in cooling a broad spectrum of finished and semi-finished food items. Widely acclaimed across the food and light industries, this tower integrates seamlessly into continuous production lines, adeptly managing processes such as cooling, freezing, fermentation, and more.
Core Functionality of the Spiral Tower
1. Efficiently cools an array of baked and fried foods, offering dual cooling options: natural cooling and advanced forced cooling techniques.
Fermentation Process Enhancement
Our system provides superior support with precise humidification, wind circulation, and a robust heating system. This ensures an optimal fermentation environment for bread buns and other dough products on the spiral conveyor belt. Integrated with the production line pre and post the spiral tower, it significantly boosts production efficiency and conserves space, all while enabling fully automated, unmanned production through advanced monitoring systems.
Distinctive Features of the Spiral Tower
Leveraging cutting-edge American modular mesh belt conveyance technology, this tower is engineered for flawless operation, simplicity, and minimal upkeep. It meets stringent food industry safety and sanitation standards, establishing itself as the quintessential choice for automated continuous production lines with deferred delivery functionalities.
The spiral transmission tower orchestrates a harmonious slow-down of motor power via a shaft-driven gear system across each layer. Through intelligent power transmitters, it automatically calibrates transmission power, ensuring seamless movement of each gear layer.
Key Advantages of the Spiral Tower
1. The double-sided nylon clip rail ensures exceptional stability, preventing mechanical or dual-fault occurrences. Equipped with a top-grade inverter, speed reducer, and renowned brand electrical components, it guarantees precision and operational steadiness.
2. Through its intelligent transmission technology, each mesh belt layer autonomously adjusts tension, maintaining consistent transmission capacity across layers.
3. The high-strength nylon card PP guide rail, with its low friction coefficient, operates without the need for lubrication, offering maintenance-free performance for years. It prevents friction debris, safeguarding against food contamination.
4. Customizable design options accommodate various user production site imports and directions, tailored to unique requirements.
5. Ensuring top-tier safety and hygiene, the conveyor belt is crafted from food-grade plastic, boasting high strength, wear and corrosion resistance, easy cleaning, and non-adhesion. Adhering to food industry safety standards, the mechanical components are made from SUS304 material, ensuring structural stability, extended lifespan, and a polished, hygienic finish.
6. The electrical core incorporates PLC programming and an intuitive touch screen interface, employing internationally acclaimed electrical components. It features a visually appealing, user-friendly interface, equipped with belt breakage, belt turning, overload, emergency stop, and fault shutdown protection functions, ensuring utmost equipment safety.
7. Adjustable conveying speeds via frequency control offer versatility. The tower's elegant appearance, smooth transmission, low noise, user-friendly operation, and minimal maintenance demands make it an outstanding, cost-effective solution.
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