Spiral Tower Main Use
Our Spiral Cooling Towers are a marvel of modern design, specifically engineered to meet the cooling requirements of a variety of baked goods, including hamburgers, mooncakes, toast, French bread, and delightful caterpillars. These towers provide an exceptional solution, particularly advantageous for large-scale bread production and products necessitating prolonged cooling periods. At the heart of our service is customization; we excel in offering bespoke solutions that range from compact to expansive spiral towers. Whether you desire a single or double tower configuration, our solutions are meticulously crafted to align perfectly with your distinctive production demands.
Spiral Tower Working Principle
The ingenious Spiral Cooling Tower is a masterclass in innovation, utilizing a cleverly designed spiral up-and-down conveying system. This system excels in swiftly reducing the high temperatures of freshly baked goods to the desired cooling levels. Perfect for an extensive array of products, including bread, mooncakes, cakes, pastries, and raw materials for food processing, this tower is indispensable for automation in continuous production lines in the food and light industries. Whether the task is cooling, freezing, or fermenting, the spiral conveying tower integrates seamlessly into your production process, ensuring unparalleled efficiency and precision.
Main Function of the Spiral Tower
1. The Spiral Tower is a triumph in cooling versatility, adept at handling a wide variety of baked and fried foods. It offers two sophisticated cooling methods: natural cooling and forced cooling, allowing you to select based on your unique requirements for optimal performance.
Fermentation
Crafted with pioneering technology, our Spiral Tower delivers outstanding support for precision fermentation. Equipped with an advanced humidification wind circulation and heating system, it creates perfect fermentation conditions for bread, buns, and beyond. The seamless integration with spiral conveyor belts simplifies the process, ensuring a hassle-free connection with the production line. This leads to enhanced efficiency, space savings, and facilitates a fully automated, unmanned production environment. This innovative solution significantly amplifies productivity while safeguarding the quality of your products.
Characteristics of the Spiral Tower
Rooted in state-of-the-art transfer technology from the USA, our modular mesh belt conveying system stands as a beacon of innovation. Its operation is marked by exceptional smoothness and simplicity, ensuring minimal maintenance expenses while upholding the pinnacle of food safety and hygiene standards. A vital component for food industry automation, it elevates production line efficiency with its reliable and consistent performance.
The innovative spiral transmission tower utilizes a sophisticated shaft-driven gear system, adeptly modulating motor power to each individual layer. Each gear is complemented by an intelligent power transmitter, which automatically calibrates the transmission power, ensuring operations are seamless and strikingly efficient.
Main Advantages of the Spiral Tower
1. The dual-sided nylon clip rail system provides unmatched stability, ensuring flawless operation every time. Enhanced by premium-quality inverters, speed reducers, and top-tier brand electric components, this system guarantees equipment performance that is both precise and stable.
2. With revolutionary intelligent transmission technology, each layer of the mesh belt automatically adjusts tension, delivering uniform transmission capacity across all layers. This ensures consistency and steadfast reliability in every operation.
3. Our high-strength nylon card PP guide rail features a remarkably low friction coefficient, eradicating the need for lubricants and promising maintenance-free service over several years. This ensures zero debris contamination, preserving the pristine quality of your products.
4. We tailor our designs to perfectly fit the layout of your production site, providing unparalleled flexibility in import and directional flow, ensuring seamless integration into your existing setup.
5. Our conveyor belts, crafted from superior food-grade plastic, are celebrated for their formidable strength, wear, and corrosion resistance. They are effortless to clean and non-adhesive, preserving the integrity and appearance of materials, all while adhering to rigorous food industry safety standards. The mechanical components, constructed from SUS304 material, offer robust structural stability and durability. Surface treatments like grinding or polishing further enhance cleanliness and visual appeal.
6. The electrical core of the Spiral Tower is powered by sophisticated PLC programming control, coupled with a user-friendly touch screen interface. With components sourced from leading international brands, the system is as aesthetically pleasing as it is functional. It incorporates essential safeguards including belt breakage, turning, overload, emergency stop, and fault shutdown protection, ensuring unparalleled safety and reliability.
7. Featuring an adjustable conveying speed via frequency control, our Spiral Tower boasts a sleek and aesthetically pleasing design. Its smooth transmission, minimal noise, and straightforward operation, combined with minimal maintenance costs, render it an invaluable asset for any production line.
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