Spiral Tower Main Use
Our Spiral Cooling Towers are meticulously engineered to address the cooling requirements of an array of baked delights, including hamburgers, mooncakes, toast, French bread, and caterpillars. These towers are the go-to solution for large-scale bread production facilities and products that demand extended cooling durations. Our expertise lies in customization; we provide bespoke solutions spanning from compact to expansive spiral towers, available in both single and double tower configurations, ensuring that your specific production demands are perfectly met.
Spiral Tower Working Principle
The Spiral Cooling Tower showcases an innovative spiral up-and-down conveying mechanism, meticulously designed to cool freshly baked goods from high temperatures to optimal levels with remarkable efficiency. Perfect for a diverse range of items including bread, mooncakes, cakes, pastries, and raw materials for food processing, this tower is pivotal for automation in continuous production lines in the food and light industry sectors. Whether your needs include cooling, freezing, or fermenting, the spiral conveying tower harmoniously integrates into your production process, championing efficiency and precision.
Main Function of the Spiral Tower
1. The Spiral Tower stands out in the cooling of an extensive variety of baked and fried foods. It offers two advanced cooling techniques: natural cooling and forced cooling, providing flexibility to select the method that best matches your distinct requirements.
Fermentation
Crafted with the latest technological advancements, our Spiral Tower is engineered for precise fermentation. Featuring a state-of-the-art humidification wind circulation and heating system, it guarantees ideal fermentation environments for bread, buns, and beyond. The seamless integration with spiral conveyor belts optimizes the process, effortlessly connecting with the production line, enhancing space efficiency, and enabling fully automated, unmanned production. This breakthrough significantly elevates productivity while upholding superior product quality.
Characteristics of the Spiral Tower
Constructed on cutting-edge transfer technology from the USA, our modular mesh belt conveying system exemplifies innovation. It operates with unparalleled smoothness and ease, ensuring minimal maintenance expenditures while meeting the highest standards of food safety and hygiene. A cornerstone of food industry automation, it optimizes production line efficiency with its reliable performance.
The layer-by-layer spiral transmission tower brilliantly employs a shaft-driven gear system to precisely regulate motor power across each layer. Each gear is furnished with an intelligent power transmitter that autonomously adjusts transmission power, ensuring seamless and efficient operation.
Main Advantages of the Spiral Tower
1. The dual-sided nylon clip rail system provides unmatched stability, ensuring seamless, fault-free operation. Enhanced by high-quality inverters, speed reducers, and top-tier brand electric components, this system ensures precise and steady equipment performance.
2. Thanks to intelligent transmission technology, the mesh belt across each layer automatically adjusts tension. This ensures a uniform transmission capacity across all layers, maintaining consistency and reliability.
3. Our high-strength nylon card PP guide rail boasts a low friction coefficient, eliminating the need for lubricants and ensuring maintenance-free performance for years. This prevents any debris from contaminating food, maintaining pristine product quality.
4. We offer custom designs tailored to the layout of your production site, providing flexibility in import and directional flow, ensuring the seamless integration of our Spiral Tower into your existing processes.
5. Our conveyor belts are crafted from food-grade plastic, celebrated for their exceptional strength, wear, and corrosion resistance. They are easy to clean and non-adhesive, preserving the appearance and integrity of materials. Compliant with stringent food industry safety standards, the mechanical components are made from SUS304 material, guaranteeing robust structural stability and longevity. Surface treatments like grinding or polishing further enhance cleanliness and aesthetics.
6. The electrical core of the Spiral Tower is driven by advanced PLC programming control and a user-friendly touch screen interface. Sourced from leading international brands, the system is as visually appealing as it is functional. It features critical safeguards such as belt breakage, turning, overload, emergency stop, and fault shutdown protection, ensuring maximum safety and reliability.
7. With adjustable conveying speed via frequency control, our Spiral Tower offers a sleek and sophisticated design. Its smooth transmission, low noise, and easy operation, coupled with minimal maintenance costs, make it a vital asset for any production line.
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